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Additive manufacturing: how Ansys helps

Metal additive manufacturing unlocks geometries you can't machine — but distortion, residual stress, and qualification are the wall. Process simulation predicts the build before you waste powder and machine time.

Additive manufacturing simulation visualization

Illustrative simulation render. Actual studies are built to your geometry and requirements.

The Ansys tools that model it

  • Additive — Simulates the layer-by-layer build to predict distortion, residual stress, and where a build will fail.
  • Mechanical — Carries residual stress into service-load and fatigue assessment of the finished part.
  • Granta — Manages the material data and process-property links that qualification depends on.
Who funds it

Programs that fund this work

Typical funders: ME Commons · APFIT · Army. Explore award sizes, deadlines, and direct links to every source in the Funding Finder.

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What we provide

Free to start

Free Ansys evaluation licenses for the tools above, free engineering support to apply them to your MVP, and a free check on your Ansys Startup Program eligibility. Software and engineering only, never application advice.

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Talk it through

Simulating additive manufacturing? Let's get Ansys in your hands.

Tell us about your project — incorporated, in stealth, or still an idea — and we'll line up the right Ansys tools and an engineer to help you validate the physics.

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Relevant Ansys product pages: Additive on ansys.com ↗ Mechanical on ansys.com ↗ Granta on ansys.com ↗